Assemble: Wheel Deck Subassembly, Dark Blue (x1)

WHEEL-DECK-DBL

Items Needed

Parts

Part ID	Part Name	Qty Per	Total Qty (for 1)
ROTOR-DBL	Wheel Rotor, Dark Blue	1	1
WHEELA-DBL	Wheel Deck Center, Dark Blue	1	1
WHEELB-DBL	Wheel Deck Inner, Dark Blue	4	4
WHEELC-DBL	Wheel Deck Outer, Dark Blue	8	8
RIM-BRZ	Wheel Spoke Rim, Bronze	1	1
SPOKERIM-BRZ	Wheel Spoke Assembly, Bronze	8	8
DAMPEN-FELT	Noise Dampener	8	8

Instructions

Be sure to have lots of space available for this stage of assembly.
Use a WHEELC to attach two WHEELB parts together, by fitting pags from WHEELC into the holes on WHEELB. It doesn't really matter if you work clockwise or counterclockwise.
As you work through these next steps, keep the wheel deck upside down, such that the stairstep portion of the WHEELB pieces is facing up.
Attach another WHEELC to one of the WHEELB pieces from the last step, next to the last WHEELC.
Attach another WHEELC to one of the WHEELB pieces from the last step, on the other side of the first WHEELC.
Attach WHEELA to WHEELB, by fitting the pegs from WHEELA into the holes from both WHEELB pieces. The peg should protrude through the hole.
Attach another WHEELC to the WHEELB, next to the last WHEELC. This one should now be hanging off of the other side of the WHEELB.
Attach another WHEELB to the WHEELC that is hanging off of the prior WHEELB. Also attach it to WHEELA.
Continue to work in a circle until all WHEELB and WHEELC parts are placed.
Align the pegs of the ROTOR with the pegs of the WHEELA piece, and press the ROTOR into place.
Without removing the adhesive, align all 8 felt dampeners (DAMPEN-FELT) in a circle on the bottom of the wheel, so that they do not overlap or gap, and are all equidistant from the center/edge.
One by one, remove the adhesive from the felt dampeners, and affix the dampeners into place.
With the help of a partner, carefully turn the entire wheel deck over, giving a lot of support to joints between pieces.
Fit the SPOKERIM-BRZ parts into place along the outside of the WHEELC circle, each spanning two WHEELC parts.

Tips and Notes

The fit of the wheel deck pieces is supposed to be quite tight. If you are having trouble getting the pieces to fit together, you may GENTLY employ a rubber mallet to aid driving the pegs into their respective holes.

Back to Build Instructions

Last updated: 5/18/2024 18:05:38